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Dust Collection Equipment

Dust Collection Equipment

YQM Pulse-Jet Bag Filter

YQM Pulse-Jet Bag Filter

Model: YQM32–YQM128
Air capacity: 6,900–314,000 m³/h
The bag filter is used in aspiration systems to clean the gas-air mixture of fine dry non-sticky dust and coarse aerosols.

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Product Information

Description:

The YQM series pulse-jet bag filter combines the advantages of split-chamber reverse-air cleaning and pulse-jet injection, overcoming the insufficient dust-cleaning kinetic energy of split-chamber reverse-air cleaning and the drawback of simultaneous cleaning and filtration of pulse-jet injection, and broadens the application range of the bag filter. This filter effectively improves the dust-removal efficiency and operating reliability of the air-box pulse bag dust collector and extends the service life of the dust collector. It is widely used for dust removal and purification of industrial powders in various industrial and mining enterprises such as metallurgy, building-materials production, machinery, the chemical industry and mining.

Field of application: widely used for dust removal and purification of industrial dust in various industrial and mining enterprises: metallurgy, building materials, machinery, chemical industry, mining, etc.

Applicable materials: cement, calcium-based powder, silica micro-powder, titanium dioxide, silicon-dioxide powder, iron ore, limestone, quartz, construction waste, iron ore, gold ore, etc.

YQM Pulse-Jet Bag Filter

Advantages:

  • Adapted to removing high-concentration dust. In the O-Sepa powder concentrator the gas-dust concentration in its powder system reaches 1000 g/Nm³; the JQM-type air-box pulse bag filter can process it directly, with no need to install first-stage dust-removal equipment such as cyclone dust collection.
  • Off-line dust-removal technology is used to perform pulse dust removal with reverse blowing of the sub-chamber, which not only avoids the secondary adsorption of dust caused by on-line dust removal, but also does not affect the normal continuous operation of the equipment under operating conditions, improves the dust-removal effect and extends the service life of the filter bag.
  • Application of the patented "self-locking sealing device of the filter bag" technology, which improves the tightness between the tube sheet and the filter bag and increases the dust-removal efficiency.
  • The equipment uses an air-box structure, which reduces the local resistance of the equipment and eliminates the inconvenience of installing filter bags.
  • The double-diaphragm electromagnetic pulse valve offers advantages such as sensitive control, high efficiency and long service life.
  • An automatic cold-air valve is installed. When the temperature of the intake air reaches the set equipment temperature, the cold-air valve automatically opens the cold air to lower the internal temperature of the equipment body and ensure that the filter bag is not burned by high-temperature gas. When the internal temperature of the equipment box drops to the set equipment temperature, the cold-air valve automatically closes, ensuring normal operation of the equipment.

Structure:

The YQM-type air-box pulse bag filter mainly consists of a lower steel structure, an ash hopper, a middle box, an upper box, air inlet and outlet, the filter bag, the cage frame, an ash-removal device, an automatic cold-air valve, electrical and pneumatic control, etc. In addition, depending on the actual situation, the outer wall of the ash hopper can be equipped with a silo-wall vibrator, and the outlet of the ash hopper can be equipped with a star valve for ash discharge or a screw conveyor and other ash-discharge devices.

YQM Pulse-Jet Bag Filter

Working principle:

4.1 Filtration principle

Dust-containing gas enters through the air inlet. When passing through the ash hopper, some coarse dust particles in the gas are separated under the action of inertia and gravity and fall directly to the bottom of the ash hopper. After passing through the ash hopper, the dust-containing gas enters the bag-filter filtration zone of the middle box. The gas passes through the filter bag, and dust is trapped on the outer surface of the bag filter. After purification, the gas enters the upper box through the neck of the filter bag and passes through the air outlet.

4.2 Dust-removal principle

As the filtration time increases, the dust layer on the filter bag keeps thickening, and the resistance of the dust-removal equipment keeps rising. When the equipment resistance rises to the set value, the dust-removal device starts cleaning the dust. First, the lifting valve of the auxiliary chamber is closed to cut off the filtered air flow, and then the electromagnetic pulse valve opens. Compressed air rapidly expands in the upper box in a very short time and enters the filter bag, causing the filter bag to expand and deform, causing vibration. Under the action of cleaning, the dust adhering to the outer surface of the filter bag peels off and falls into the ash hopper. After dust removal is completed, the electromagnetic pulse valve closes, the poppet valve opens, and the chamber returns to the filtration state. The chambers are cleaned in sequence: from the start of cleaning of the first chamber to the start of the cleaning cycle, the chambers are cleaned in turn, cleaning is performed in the last chamber and then in the first chamber, and the cycle repeats.

4.3 Dust collection

The dust trapped after filtration and cleaning falls into the ash hopper, and is then discharged from the neck of the ash hopper through the hinged discharge valve and discharged through the automatic rotary discharge valve. It is transferred by the discharge belt conveyor.

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Technical Specifications

YQM32 Technical Specifications

ModelYQM32-3YQM32-4YQM32-5YQM32-6YQM64-4YQM64-5YQM64-6YQM64-7YQM64-8
Air capacity (m3/h)6900890011200134001780022300267003120035700
Air velocity (m/min)1.0-2.0
Filter area (m2)93124155186248310372434496
Number of dust collectors (pcs)345645678
Filter bag (pcs)96128160192256320384448512
Resistance (Pa)1470-1770
Inlet dust concentration (g/Nm3)<200<1000
Outlet dust concentration (g/Nm3)≤0.05
Compressed air for cleaningPressure (Pa)(5-7)×10⁵
Air flow (Nm3/min)0.270.370.460.551.21.51.82.12.4
Electromagnetic pulse valveQuantity (pcs)345645678
Size (inch)1″2″
Poppet valveQuantity (pcs)345645678
Ash valveModel300×300mm 1.1KW400×400mm 2.2KW
Screw conveyorModelφ315mmΦ400mm
Motor power3.0kw5.5kw
Filter bag specificationφ130×2450mm
Insulation area (m2)26.5344148.57094118142176
Weight (kg)270037004700570073009300108001130013300

YQM96 Technical Specifications

ModelYQM96-4YQM96-5YQM96-6YQM96-7YQM96-8YQM96-9YQM96-2×5YQM96-2×6YQM96-2×7YQM96-2×8YQM96-2×9YQM96-2×10
Air capacity (m3/h)268003340040100468005351060100669008040093750107100120500133900
Filter area (m2)37246555765074483693010231209139515811767
Number of dust collectors (pcs)456789101214161820
Filter bag (pcs)96
Total number of filter bags (pcs)38448057667276886496011521344153617281920
Electromagnetic pulse valveQuantity (pcs)456789101214161820
Size (inch)2.5″
Bag sizeΦ130×2450mm
Filtration velocity (m/min)0.8-2.0
Resistance (Pa)1470-1770
Inlet dust concentration (g/Nm3)<1300
Pressure (Pa)(5-7)×10⁵
Air flow (Nm3/min)1.21.51.82.12.42.73.03.44.24.85.46.0
Air-lock deviceDetermined according to process requirements.
Screw conveyorDetermined according to process requirements.
Insulation area (m2)110120130140150160175210215280315350

YQM128 Technical Specifications

ModelYQM128-6YQM128-7YQM128-8YQM128-9YQM128-10YQM128-2×6YQM128-2×7YQM128-2×8YQM128-2×9YQM128-2×10YQM128-2×11YQM128-2×12YQM128-2×13YQM128-2×14
Air capacity (m3/h)674007864089870101100112100134800157200179700202100224600247100269600291600314000
Filter area (m2)9361092124814041558187221842496280831203432374440504361
Number of dust collectors (pcs)678910121416182022242628
Filter bag (pcs)128
Total number of filter bags (pcs)768896102411521280153617922048230425602816307233283584
Electromagnetic pulse valveQuantity (pcs)1214161820242832364044485256
Size (inch)2.5″
Bag sizeΦ130×3060mm
Filtration velocity (m/min)0.8-2.0
Resistance (Pa)1470-1770
Inlet dust concentration (g/Nm3)<1300
Pressure (Pa)(5-7)×10⁵
Air flow (Nm3/min)3.54.24.85.46.07.08.39.510.71213.114.315.516.7
Air-lock deviceDetermined according to process requirements.
Screw conveyorDetermined according to process requirements.
Insulation area (m2)116124131139147232247262277292307322337352

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Delivery & Transportation

YANFU MACHINERY works with professional international logistics partners and can provide door-to-door services for ocean freight, land transport, air freight, multimodal shipping, and oversized cargo.

Delivery & Transportation

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FAQ

  • 1. We have never run a grinding, drying, or calcination line before and do not understand the full process. Can you provide process and technical guidance?

    Yes. We have extensive experience with grinding, drying, and firing lines, and we can provide tailored process planning together with full project guidance based on your requirements.

  • 2. Can I visit your factory?

    You are very welcome to visit our factory. We can provide the invitation documents needed for your visa application and arrange pickup from the airport or railway station.

  • 3. Can you customize equipment according to our requirements?

    Yes. We can manufacture customized equipment according to your needs. The people who use the equipment understand on-site issues best, so we value customer feedback and keep improving the equipment.

  • 4. What is the production and delivery lead time?

    Depending on the equipment type, the general manufacturing cycle is about 30-50 working days. After fabrication, you may send representatives to our factory for inspection, and we can also provide photos and videos of the finished equipment. Transportation options include rail, sea, road, and combined sea-rail shipping. Delivery time varies by region: Southeast Asia 7-15 days, Central Asia 20-30 days, the Middle East 20-40 days, Africa and the Americas 30-50 days, and Russia and Europe 25-50 days.

  • 5. Can you send engineers to the site for installation, commissioning, and training?

    Yes. We can dispatch experienced engineers for on-site installation guidance and production-line commissioning, while training local personnel in operation and maintenance.

  • 6. What is the warranty period for the equipment?

    Our equipment comes with a 12-month warranty. If any parts have quality problems during the warranty period, we will replace them free of charge.

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